Home » Coal Chemical Industry
Coal Chemical Industry Solutions
Advanced Measurement for Safe and Sustainable Chemical Processing
In the coal chemical industry, precise measurement and control are vital to convert coal into high-value chemicals like ammonia, methanol, and olefins efficiently and safely. FVLUOKY’s temperature transmitters, flow meters, and level gauges have empowered clients such as Hangzhou Zhongchu Environmental Technology Co., Ltd. to overcome critical challenges in coal chemical base projects. For instance, our flow meters optimized methanol synthesis loop efficiency by 22%, while high-temperature sensors reduced reactor downtime by 40% in gasification processes, ensuring compliance with stringent environmental regulations.
Key Challenges & Solutions in Coal Chemical Industry
Coal chemical processes face extreme operational demands, where inaccurate measurements can lead to production losses, safety hazards, or environmental penalties. FVLUOKY’s robust instruments are designed to deliver reliability in even the harshest conditions.

High-Temperature & Corrosive Reactors –

Gasification and liquefaction processes expose equipment to temperatures exceeding 800°C and corrosive byproducts. FVLUOKY’s ceramic-coated thermocouples and alloy-clad pressure transmitters withstand aggressive environments, providing ±0.2% accuracy for 24/7 reactor monitoring.

Complex Fluid Handling –

Viscous coal slurries and multiphase flows disrupt measurement consistency. FVLUOKY’s non-invasive radar level gauges and Coriolis flowmeters ensure precise inventory control and flow rate stability, even with abrasive media.

Toxic Gas Leakage Risks –

Hazardous gases like CO and H2S require rigorous detection. FVLUOKY’s infrared gas analyzers and explosion-proof sensors enable real-time leak detection, triggering automatic shutdowns to protect personnel and assets.

Emissions Compliance –

Strict limits on particulate matter and NOx emissions demand reliable monitoring. FVLUOKY’s dust concentration sensors and flue gas analyzers integrate with plant DCS systems for continuous compliance reporting.
Recommended Instruments

Related Products

Temperature Transmitters
Two-wire 4–20 mA with HART protocol
IP67
 
0
0

FT100 intelligent two-wire temperature transmitter. By connecting the sensor's RTD, thermocouple and other input signals, and linearizing the input signal, the 4-20mA standard signal and HART protocol are output.

0
0
Key Instruments for Coal Chemical Industry
1. Gas Analyzers
Gas analyzers are essential for monitoring the composition and purity of gases produced in the coal chemical process. They help in detecting and quantifying components such as CO, CO2, CH4, H2, and other gases. Gas analyzers are crucial for process optimization, safety, and environmental monitoring.

2. Flow Meters
Flow meters measure the flow rate of gases, liquids, and sometimes solids (as in pulverized coal). Different types of flow meters, including mass flow meters, vortex flow meters, and differential pressure flow meters, are used depending on the specific application. Accurate flow measurement is critical for process control and efficiency.

3. Pressure Transmitters
Pressure transmitters are used to measure the pressure of gases and liquids in reactors, pipelines, and storage tanks. Monitoring pressure is essential for process safety and efficiency, especially in high-pressure reactions common in coal chemical processes.

4. Temperature Sensors
Temperature sensors, such as industrial thermocouples and RTDs (Resistance Temperature Detectors), are used to measure the temperature of processes and equipment. Temperature control is vital for reaction kinetics, product quality, and equipment safety.

5. Level Transmitters
Level transmitters measure the level of liquids and solids in tanks, hoppers, and silos. Technologies used include radar, ultrasonic, and differential pressure measurement. Accurate level measurement is crucial for inventory management, process control, and safety.
Why Industrial Measurement Instruments Are Essential for Coal Chemical Industry
The coal chemical industry operates at the intersection of extreme chemistry and precision engineering. From gasification to purification, even minor deviations in temperature, flow, or composition can compromise product quality, escalate costs, or trigger safety incidents. FVLUOKY’s measurement solutions, such as corrosion-resistant level gauges in coal slurry tanks, prevent overfills and pipeline blockages, reducing unplanned shutdowns by up to 50%.

By integrating FVLUOKY’s ISO and CE-certified instruments, coal chemical plants achieve tighter process control, minimize raw material waste, and maintain compliance with global environmental protocols.
Get in Touch with Us
F&V Group is a leading expert in high-precision industrial instrumentation, offering a comprehensive portfolio of products including temperature, pressure, and flow measurement instruments. Backed by over a decade of engineering expertise, we deliver reliable, innovative, and customized solutions to meet the stringent demands of industries worldwide.

Quick Links

Contacat Us

WhatsApp:
 
Email:

Address
No. 788 Chuangzhi Road, Xindai Town, Pinghu City, Jiaxing City, Zhejiang Province, China
Leave a Message
Talk to Sales
Copyright ©F&V Group All Rights Reserved.      Sitemap | Privacy Policy